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A330 Overwater Flameout
Raises ETOPS Issues

FRANCES FIORINO/NEW YORK

With engines windmilling on the A330, the pilot managed to guide the aircraft to a runway 85 naut. mi. away

The Aug. 24 shutdown of both 71,000-lb.-thrust Rolls-Royce Trent 700 engines on an Air Transat Airbus A330-200 transiting the Atlantic Ocean stunned industry--and promptly stirred regulators, airlines and manufacturers to action, initiating engine and fuel system inspections and probes of training and maintenance practices.

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In the wake of the near-catastrophic event, flight safety experts can be expected to revisit all aspects of extended twin-engine overwater operations.

Just last week, Canadian Transport Minister David Collenette revealed Air Transat agreed to a request by Transport Canada to implement special ETOPS training sessions for all flight crew as well as to review proper procedures, which include fuel management and the need to divert to the nearest alternate airport at first sign of engine-related emergency. In addition, Air Transat initiated a comprehensive review of the safety of its maintenance and operations and has provided Transport Canada with a corrective action plan.

The Portuguese safety board, the Gabiente de Pevencao e Investigacao de Acidentes com Aeronaves (GPIAA), is leading the investigation, with assistance from the Transport Safety Board of Canada and DCGA, the French civil aviation authority. GPIAA's preliminary report determined that both engines failed as a result of fuel starvation, and that a low-pressure fuel line on the No. 2 engine, Rolls-Royce Trent 700 serial no. 41055, had failed "probably as a result of its coming into contact with an adjacent hydraulic line" (see p. 36).

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Montreal-based Air Transat Flight TS236, an A330-200, C-GITS, departed Toronto Lester B. Pearson Airport as scheduled, at 8:10 p.m. (EST) on Aug. 23, en route to Lisbon, with 293 passengers and 13 crewmembers. The twin-engine aircraft is certified to operate under the ETOPS 120-min. rule, that is, permitted to divert with one operable engine to an airport that is up to 2 hr. away. 

Flight TS236 was cruising at Flight Level 390 (39,000 ft.). At 0536Z, the flight crew became aware of a fuel imbalance between the left and right wing main fuel tanks. At about 0541Z, the crew, concerned about the lower-than-expected fuel quantity indication, elected to divert from the intended flight route to Lajes Field (LPLA), which is located on the northeast tip of Terceira Island in the Azores--850 mi. west of Lisbon. 

At 0548Z, the crew ascertained a leak might be the cause of the fuel loss and declared an emergency to Santa Maria Oceanic Control. At 0613Z, with Flight 236 135 mi. distant from Lajes, the flight crew alerted air traffic control of the failure of the right Rolls-Royce Trent 772-211B engine. 

About 13 min. later, about 85 naut. mi. from Lajes at an altitude of about FL345, the left engine failed. The flight crew advised ATC that ditching at sea was a possibility. 

The aircraft, which has a range of 5,600 naut. mi., and can accommodate up to 406 passengers in high-density configuration, became a glider. Its fuel supply--tanks have a maximum capacity of 36,750 U.S. gal.--was apparently depleted.

The cabin crew prepared the passengers for ditching at sea and issued brace command. ATC provided radar vectors to the flight crew, who proceeded on an engines-out night visual approach in what the GPIAA described as good weather conditions--wind 330 deg. at 8 kt., visibility unlimited, few clouds at 2,500 ft. and 5,000 ft. and temperature at 19C. 

When the A330 touched down on Lajes' 10,865 X 300-ft. Runway 33 at 0646Z, eight of 10 tires ruptured. The GPIAA report said small fires that started in the main gear wheels were extinguished by crash response vehicles in position at the field. "There was no evidence of fire on the engine or fuel system," an Air Transat official said.

The GPIAA said nine passengers and two cabin crewmembers received minor injuries in the emergency evacuation, which, according to Flight Director Meleni Tesic, was completed in 90 sec. Reportedly, there was no fire or smoke in the cabin.

Passengers described the landing as "brutal" and "hysterical" and some accused the cabin crew of panicking. Tesic said there "was absolutely no panic in the cabin." With no PA system, she explained, attendants must shout as loudly as possible so passengers can hear safety instructions. Some passengers may have misconstrued the shouting for panic behavior. 

Capt. Robert Piche said at a press conference he was "fully confident" the aircraft was loaded with fuel when the flight departed Toronto Pearson. He said he had minimum power with which to control the aircraft on descent to Lajes.

Passengers and the public hailed the flight crew as heroes, but Piche dismissed this, saying, "I was only doing my job . . . . we train for the worst." First Officer Dirk DeJager agreed. Piche, 49, and with 30 years of airline experience has been employed by Air Transat for nearly five years. DeJager, 28, has been flying with Air Transat for about five years.

No one had to be reminded of possible endings for the TS236 story. Lajes, a U.S. air base from which air crews and support troops are deployed, has high terrain to 1,925 ft. 2.75 naut. mi. west, and 503 ft. 0.25 naut. mi. east. From October to May, strong winds create hazardous crosswinds.

Immediately following the incident, the Transportation Safety Board of Canada suspended that country's largest charter airline from operating 120-min. ETOPS for its three A330s in a fleet of 24 aircraft, and launched a special audit of the carrier's maintenance practices. It also increased surveillance of Air Transat's aviation program to ensure compliance with Canadian Aviation Regulations. "The issue is that a leak in a pipe should not result in two engine shutdowns. That is a serious concern," said TSB Chairman Benoit Bouchard.

Air Transat called the rule "normal" and "a usual procedure in this type of circumstance" and did not expect it to have more than a minor impact on day-to-day operations. The carrier is to continue to fly ETOPS under the 60-min. rule, that is, an engine-out aircraft must be no more than 1 hr. from an airport. This means Air Transat will fly routes closer to land masses.

As a precautionary measure, Air Transat completed inspections of its engines on its A330s. Air Canada, which operates eight A330s, all of which have Rolls-Royce Trent 700 engines, undertook and completed inspection of the powerplants to ensure no mechanical conditions existed of the type that may have contributed to the Air Transat emergency. 

On Aug. 29, Airbus issued an AOT (All Operators Telex) to operators of Airbus aircraft equipped with Rolls-Royce Trent 700s, saying the source of Air Transat's fuel leak is "a damaged fuel feed pipe." Further, it says the damage is "due to interference with the hydraulic pipe from the aft hydraulic pump in the vicinity of the HP fuel pump inlet" and that the interference can result in "a significant fuel leak." It says the pipes are modified as part of Rolls-Royce service bulletin RB211-29-C625. Complete application of the SB would ensure adequate clearance, according to the AOT, adding that the SB appears to "be partially applied on the affected engine."

The aim of the AOT is to launch a one-time inspection of the A330/Trent 700 fleet and spare engines, to ensure there is no interference between the parts in question and to complete that inspection within 72 hr. of receipt of the AOT.

Air Transat late last week was trying to regain its equilibrium. The carrier, a subsidiary of a leading Canadian travel services company, Transat A.T., began operations in 1987. Air Transat operates charters from Canada and Europe to southern destinations. It has a total fleet of 24 aircraft, including three A330s (two -200s and one -300), four A310-300s, six Lockheed L-1011-500s, seven L-1011-10s and four Boeing 757-200s. The airline says it transported 3.5 million passengers last year.

The company has not had any accidents causing injury, nor has the aircraft involved in the Lajes occurrence been implicated in another incident. According to Air Transat President and CEO Denis Jacob, the carrier has had 54 minor events out of 2,800 listed for Canada's total air industry.

The Lajes incident, however, is the second emergency evacuation for the carrier within seven days. On Aug. 18, smoke issued from the cabin ceiling lights of an L-1011 as it taxied to the departure runway at Orlando, Fla., with 324 passengers and 14 crew on board, The pilot ordered an evacuation that resulted in a few minor injuries.

The crippled A330 sat on Lajes sole runway, forcing the airport to cease flight operations, stranding about 600 passengers, until Aug. 28, when repair crews arrived with equipment to move the aircraft. 

Pierre Sparaco contributed to this report from Paris.

See Also:

Airbus Strives For Operational Flexibility


 

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