MIT Course 2.810
Manufacturing Processes and Systems
Fall 2014

This page was last updated on 10/29/2014.


 

Lectures
(In room 37-212)

 Date

Readings and Handouts

Readings from Kalpakjian and Schmid edition 7 [edition 6] (edition 5)

Labs


1.

Course content and logistics

Syllabus syllabus
(updated 9/10/2014)

Lecture 1: Introduction v3 syllabus

Homework 1 syllabus
Homework 1 solution v3 syllabus

9/3

T. Gutowski,  "Competitive Attributes for Mfg. Processes and Systems"   

D. Hardt, "Manufacturing Processes and Process Control"

"Geometric Tolerancing"

Kalpakjian skim pp 1-33, skim Ch 1-9 [pp 1-35, skim Ch 1-9] (pp 1-35, skim Ch 1-9)

None

2.

Lecture 2: How is this part made? lec-2

Answers lec-2

9/8

Safety/Orientation,
Start the flashlight project

3.

Lecture 3: Intro to processes lec-2

9/10

Kalpakjian Figs 23.14, 23.15, 35.20, 35.21, [Figs 23.13, 23.14, 35.19, 35.20] (Figs 22.14, 22.15, 35.22, 35.23)
Sec 40.8, 40.9, 40.10 [40.7, 40.8, 40.9] (40.5, 40.6, 40.7)


4.

Lecture 4: Process performance v2 lec-2

Homework 2 lec-2
Homework 2 solutions lec-2

9/15

Gutowski et al, "Thermodynamic Analysis of Resources Used in Manufacturing Processes" lec-2

Standard tables for estimating the necessary factors for plotting control charts can be found here: http://onlinelibrary.wiley.com/doi/10.1002/0471790281.app6/pdf

"Control Charts" by Hogg and Ledolter

Chapter 5 "Random Variables" by Lipschutz

Hugh Young, Statistical Treatment of Experimental Data
Flashlight Project

5.

Lecture 5: Machining I lec-2

9/17

Kalpakjian pp 566-589, 21.1-21.6, skim 589-591 [556-581, 21.1-21.6, skim 581-583] (416-464 8.1-8.5)


6.

Lecture 6: Machining II syllabus

Homework 3a syllabus
Homework 3b syllabus

Homework 3a solution syllabus
Homework 3b solution syllabus

9/22

G. Boothroyd et al., “Design Rules for Machining” (handout) syllabus

K.C. Polgar et al., "Time Estimation Booklet for Basic Machining Operations" (handout) syllabus

Dahmus et al, "An Environmental Analysis of Machining" syllabus

Kalpakjian Ch 21-27, 36.7, 36.8, Skim 36, 38, 39 [Ch 21-27, 36.7, 36.8, Skim 36, 38, 39] (Ch 20-26, 36.7, 36.8, Skim Ch 36, 38, 39)

Flashlight Project
7.

Lecture 7: Injection Molding  syllabus

Homework 4 syllabus
Homework 4 solution syllabus

9/24

Lienhard, "A Heat Transfer Textbook" 3rd Edition

Tadmore et al, "Molding and Casting" (handout)

Boothroyd et al, "Design for Injection Molding" (handout)

Thiriez et al, "An Environmental Analysis of Injection Molding" syllabus

"Injection Molding Case Study" syllabus

Kalpakjian: Chapter 19 [Chapter 19] (Chapter 18)


8.

Lecture 8: Thermoforming syllabus

9/29

Kalpakjian: Sec 19.6 [Sec 19.6] (Sec 18.6) “Trimming”
Watch:
http://www.youtube.com/watch?feature=endscreen&NR=1&v=yhajk_IDTUo
http://www.youtube.com/watch?v=2FyYF4NxQoI (1st minute)
Flashlight Project

9.

Lecture 9: Sheet Forming

Homework 5
Homework 5 solution
Solution to problem 3

10/1

Boothroyd et al, "Design for Sheet Metal Working" (handout)

Reif, "Steps to Building a Sheet Metal Chassis for your 2.810 Car Using SolidWorks" syllabus


10.

Lecture 10: Casting syllabus

Homework 6
Homework 6 solution

10/6

Boothroyd et al, "Design for Die Casting" (handout)

Flemings, "Solidification Process"

Dalquist et al, "Life Cycle Analysis of Conventional Manufacturing Techniques: Sand Casting" syllabus

Kalpakjian Ch 10-12, Skim Sec 30.9, 30.10, Skim Ch 32 [Ch 10-12, Skim Sec 30.9, 30.10, Skim Ch 32] (Ch 10-12, Skim Ch 29, 30)

Note on Chvorinov's Rule syllabus

Flashlight Project

11.

Lecture 11: Car/Quiz Review

Quiz Review Materials

10/8



--

No Class - Columbus Day

10/13

Friday Lab Only

12.

Quiz 1

10/15


13.

Lecture 12: Intro. to manufacturing systems syllabus

Homework 7a: Mfg. Systems I syllabus
Homework 7b: Mfg. Systems II syllabus

10/20

D. Hounshell, From the American System to Mass Production: Introduction (handout), Chapter 6 (handout), Chapter 7 (handout)

The Monument of Monuments, Womack and Jones, 1996 syllabus

Project Work

14.

Lecture 13: Mechanical Assembly by Dan Whitney syllabus

Homework 8: Design for Assembly syllabus

10/22

Boothroyd et al,"Product Design for Manual Assembly" (handout)

"A Machine-paced Line Flow Process" syllabus

Kalpakjian Sec 37.10 [Sec 37.10] (Sec 38.10)


15.

Lecture 14: Manufacturing Time and Rate v2 syllabus

10/27

Notes on Manufacturing Systems syllabus

Kleinrock handout

HP Case Study syllabus

Project work

16.

Lecture 15: Process Control (Hardt) syllabus

10/29


17.

Lecture 16: Toyota Production System

11/03

The Design of the Factory with a Future, J. T. Black -- chapters 2 and 4

The Machine That Changed The World, Womack, Jones and Roos -- chapters 3 and 4

Is There A Best Way To Build A Car, Maccoby

Project work

18.

Lecture 17: Supply Chains (Graves)

11/05 



--No Class - Veterans Day 11/10 Project work
19.Progress Reports 11/12

20.Lecture 18: Systems Summary 11/17Project work

21.

Quiz 2

11/19


22.

Lecture 19: Additive Manufacturing (John Hart)

11/24 


Project work
--No Class - Work on Projects 11/26

23.

Lecture 20: Sustainable Manufacturing 12/01 Project work
--No Class - Prepare for the Contest 12/03

--Contest12/08
--Clean-up and Evaluation 12/10

Home

Copyright (C) by Timothy G. Gutowski, 2014