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CLUTCH
QUESTIONS OR COMMENTS
chuang_yuan-luen_aka_luke.jpg (1945 bytes) AUTHOR: Luke Chuang
E-MAIL: lukec@mit.edu
COURSE: 2
CLASS/YEAR: 4

MAIN FUNCTIONAL REQUIREMENT:  Disengage/engage power one machine element to another

DESIGN PARAMETER:  Clutch


GEOMETRY/STRUCTURE:

Components of A Clutch

EXPLANATION OF HOW IT WORKS/ IS USED:

  1. When engaged, the clutch disc (driven plate) is sandwiched between the pressure plate (also called clutch cover) and the flywheel.
  2. The pressure plate is held in contact with the friction face of the clutch disc by spring force.
  3. When disengaged, the pressure plate is pulled away from the clutch disc by a release bearing assembly.
Cross Section of Clutch

When the clutch pedal is depressed, the flywheel, clutch disc, and pressure plate are disengaged, thus power flow is interrupted. As the clutch pedal is released, the pressure plate moves closer to the driven plate and the flywheel; clamping the plate between the pressure plate and the flywheel. If the transmission is in gear, power is transferred from the input to the output.


DOMINANT PHYSICS:

Variable Description Units
T Torque transferred through the clutch Newton*meter
p Pressure on the clutch disc Newton/meter2
N Normal force on the clutch disc Newton
f Frictional force Newton
m Coefficient of friction ---
r Radius of differential element Meter
Ri Inner radius of the contact area Meter
Ro Outer radius of the contact area Meter

The basic clutch device uses a frictional interface. It relies on the properties of friction to fulfill the torque transmission requirement. Assuming simple friction interface and uniform pressure distribution.

Differential Used To Calculate Torque Capacity

The elementary frictional force is

The elementary normal force is

The differential torque is

Integrating dT from Ri to Ro, the total torque (torque capacity) is


LIMITING PHYSICS:

The performance/use of the clutch is limited by its torque capacity.

Torque capacity depends on the coefficient of friction (between the flywheel, driven plate and the clutch cover), the actuating force, and the size of the clutch.


PLOTS/GRAPHS/TABLES:

None Submitted


WHERE TO FIND CLUTCHES:

A clutch can be found in a car between the engine and the transmission of almost any engine that needs to be disengaged while running.

Location Of A Clutch In An Automobile

REFERENCES/MORE INFORMATION:

How Stuff Works by Marshall Brain http://www.howstuffworks.com/transmission.htm

Transmissions http://www.csn.ul.ie/~lavelles/trans.html

Automotive 101: Automotive Driveline Overview http://www.autoshop-online.com/auto101/drive.html

NASCAR Garage Tech: Clutch http://www.nascar.com/garage/00638018.htm

NASCAR Garage Performance: Clutch http://www.nascar.com/garage/00421508.htm

Shaver, Ray. Manual Transmission Clutch System. Society of Automotive Engineers, Inc. c1997.

Shingley, Joseph E. and Mischke, Charles R. Standard handbook of machine design. 2nd ed. McGraw-Hill, c1996.


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