
Possible cross section of a arsenide-based modulator

First Generation Optical Mask Overlay
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The goal of this project is to create an optical arbitrary waveform generator. To achieve this goal,
light from a laser that generates ultra short pulses with a high repetition rate is first broken down
into its various frequency components. By modifying the phase and amplitude of each frequency component,
the resulting pulse of the recombined components results in an optical pulse with an arbitrary amplitude
and phase. The aim of this research is to design, develop and fabricate a modulator. By creating an
array of these modulators, the phase and amplitude of the various frequency components from an ultra
short pulse, high repetition rate laser can be modified in order to create an optical arbitrary
waveform generator.
To create an arbitrary optical waveform at wavelengths that are centered at 800nm, ultra broad band
modulator arrays are required. Since these modulators are to operate around 800nm, the material
choices are limited to relatively high Al content AlGaAs and to In0.5
(GaxAl1-x)0.5P
layers that are lattice-matched to GaAs. In addition, since GaAs absorbs light with a wavelength less than
870nm, the lower cladding layer of the modulator must be relatively thick in order to isolate the modulator
from the GaAs substrate. To create the largest mode possible and to minimize the coupling loss, the index
contrast between the waveguiding layers and the cladding layers should be minimized. To minimize the index
contrast, a dilute waveguide structure in which thin layers of high index material are embedded in a low
index material is employed. The resulting layered structure has an effective index slightly higher than
the low index material and is determined by the layer thicknesses as well as the refractive index of the
two materials that comprise the dilute waveguide.
The modulator structure that was grown by molecular beam epitaxy is an
Al0.8Ga0.2As-based structure in which
the dilute waveguide consists of alternating layers of
Al0.8Ga0.2As and InGaP. The structure
is challenging in terms of the epitaxial growth. Although the use of
Al0.8Ga0.2As for the cladding layer
minimized the lattice-mismatch problem, achieving high quality, high Al content AlGaAs cladding layers
is difficult due to the low Al adatom mobility on the surface during growth. To minimize free carrier
loss, P-I-N structures are employed in which the Si and Be dopants are graded from the contact layers
to the dilute waveguide region. Photoluminescence (PL) measurements from the arsenide-based structure
show a weak PL peak at ~650nm from the InGaP layers in the dilute waveguide. The
Al0.8Ga0.2As and
Al0.5Ga0.5As layers as well as the InAlP
layers have indirect band gaps and hence do not exhibit photoluminescence. Due to the high etch
selectivity between the arsenide and phosphide layers, the uppermost high index layer of the dilute
waveguide also acts as an etch stop.
In addition to this original structure, a second Metal-Oxide-Semiconductor-type structure has also been
grown which differs from the previous design by the addition of two oxidized AlAs layers, enabling a
strongly confined optical mode in the middle of the structure. The
AlxOy
layers will allow the device to be capable of withstanding higher operating voltages. Furthermore,
the device can be unipolar. The structure also contains an InAlP etch stop to facilitate fabrication.
The optical properties of the dilute waveguide in both structures have been simulated using OptiBPM
(Optiwave Corporation). The
Al0.8Ga0.2As-based structure is
designed to support a single optical mode within a 2 micron wide ridge waveguide; the fundamental
mode for the arsenide-based structure is roughly 2 micron x 1 micron (W x H). The MOS-type structure is
also designed to support a single optical mode, which is roughly 1.5 micron x 1 micron (W x H) as simulated
by OptiBPM. If the dilute waveguide of the
Al0.8Ga0.2As-based structure
is not completely etched, due to the low index contrast of the dilute waveguide, the bending radius
is quite large, on the order of a millimeter. Ultimately, the modulator will the incorporated into
an array waveguide grating, therefore the loss needs to be considered.
A new self-aligned fabrication process, which defines both the passive devices and the powered
modulators in the same step, has been developed that is compatible with both the MOS-type structure and the
Al0.8Ga0.2As-based design. The only
difference in the fabrication process is the addition of the AlAs oxidation step that is
inserted after the reactive ion etching that is used to define the waveguides. The mask set
associated with this process has been designed and fabricated. The mask set contains Mach Zehnder
interferometer modulators of various lengths with multimode interference couplers or Y-splitters.
The Mach Zehnder interferometer modulators as well as conventional modulators are oriented both
parallel and perpendicular to the major flat of the 2" GaAs (100) wafers. The mask set also
contains a variety of passive components such as Y-splitters, multimode interference couplers as
well as straight and curved waveguides.
Arbitrary waveform generation is obtained by the phase and amplitude modulation of the individual
frequency components within a frequency comb. Hence, optical wavelength demultiplexers and multiplexers
are necessary for the spatial separation and recombination of wavelength components prior to and following
modulation. Therefore, the structure and performance of arrayed waveguide gratings (AWG) have been
modeled and a mask containing the AWG is currently being designed. The AWG has eight input and output
waveguides that are each 2 microns wide. As the input aperture of the free propagation region (FPR)
is approached, the waveguide width gradually increases to 3 microns over a length of 50 microns.
The output waveguides taper in width at the output aperture, scaling back from 3 microns to 2 microns
over a similar length. Adjusting the waveguide width, allows the optical mode to smoothly transition
from the confined waveguides to the dispersive free propagation region. The thirty waveguides in
the phased array section similarly taper from a width of 4 microns to 3 microns. At the first FPR output,
where the waveguides are 4 microns wide, there is no space between the waveguides, encouraging full
transmission of the diffracted power from the first FPR to the phased array waveguides and on to
the second FPR. The AWG is designed and simulated to have 10 GHz channel spacing with -30dB to -40dB
of optical cross-talk between output waveguides.
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