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Design
2D to 3D Laser Cut Project (3.007)
Make a 3D object out of 2D laser cut parts.
Skills: laser cutting, Solidworks, rapid prototyping
Final bowl created out of 2D parts.

This project was assigned in my Introduction to Materials and Mechanical Design course in Fall 2020 with the goal of becoming proficient in CAD and laser cutting. I drew my inspiration from hearing an accordian in the traditional Colombian vallenato music I was listening to. I thought about how the accordian can be expanded and contracted, so I wanted to apply this sort of movement to my project. That's why I decided to go with a collapsible bowl.


1. Modeling

I used Solidworks to design the base of my bowl as well as the spiraled bowl itself. I used Solidworks instead of Fusion 360 because exporting the file to .DXF to the laser cutting machine in Solidworks had less glitches. I designed the bowl to be expandle by having the 2D circle be cut into a spiral so that it gets that accordian effect. That way, it can mimic an actual bowl.

Drawing of pieces to be cut.


2. Laser Cutting

I learned the nuances of calibrating the laser cutting machine, as well as indicating how far to edge into the wood I was using. An important lesson I learned was to frequently check the laser lenses, as smoke accumulates in the printer and can easily damage the lenses. They're about $250 each, so it's not cheap.



3. Final Design

Here is my final design!




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