Evaluation of an Adaptive Control Algorithm for use in Uniform Droplet Spray in Droplet Based Manufacturing

by

Samuel Thurston Towell

B.S. in Mechanical Engineering
Massachusetts Institute of Technology
 

Submitted to the Department of Mechanical Engineering in Partial Fulfillment of the Requirements
                                   for the Degree of

BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING

at the

MASSACHUSETTS INSTITUTE OF TECHNOLOGY

May 2000
 


ABSTRACT
 

This thesis presents the results of a simulation study comparing the current integral control system with an adaptive control system for potential use in a Uniform Droplet Spray Process.  First, an adaptive control algorithm was derived.  Then, this algorithm and the existing integral control algorithm were coded for use in MATLAB simulations.  The simulations were performed against each other over various sampling periods and noise classes to compare the performance of both droplet diameter mean and standard deviation.  Results showed that for the target diameter of 760 um, the adaptive controller could produce droplets with the mean diameter of 759.9 um and a standard deviation of 0.0066 um, while the integral controller produced droplets having the mean diameter and standard deviation of 759.7 um and 0.0084 um, respectively.  Over the sampling periods experimented with, the adaptive controller could produce droplets with the mean diameter of 759.9 um and a standard deviation of 0.0061 um, while the integral controller produced droplets having the mean diameter and standard deviation of 759.9 um and 0.0074 um, respectively.
 
 
 

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