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December 4 | 1991 | Tech Talk | Search | MIT News | Comments | MIT

 

Koch Betting on MIT and Big Sails

Technology is driving the ancient art of sailing-fast sailing. 

In the Pacific waters near San Diego, where the America's Cup sailing 
trials begin next month, the force of the wind is being calculated every 
7.5 seconds on the sails of a prototype racing yacht.

With the help of his alma mater, the Massachusetts Institute of 
Technology, William Koch hopes to win the America's Cup next May the 
same way he has dominated maxi-boat racing-through technology. 

"MIT taught me the scientific method," said Koch recently. "Sailing 
has been pretty `seat of the pants' in the past, but in order to win 
now, technology is really important. What we lack in experience we can 
more than make up for in technology. Some syndicates are managed by 
yacht designers whose criteria might be that the `boat looks fast.' A 
boat could have a sleek look and not be that fast. We're taking a purely 
objective look." 

When Koch applied the same MIT technology he hopes will win him the 
America's Cup to his maxi-boat racing efforts, he found that a basic 
rule of thumb-that lighter is better in maxi racing-was in fact contrary 
to making the fastest boat. His Matador2, which has run away with the 
World Championship the last two years, is 20 percent heavier than any 
other maxi boat. In fact, it was the intense attention from all the 
other America's Cup syndicates in his smashing successes that convinced 
him to make a try for the Cup himself.

He asked MIT ocean engineering faculty member Jerome Milgram, a well-
known yacht designer, to head the design team for his syndicate, 
America3 (Cubed). He also enlisted faculty members, graduate students, 
alumni and staff to do research on the aerodynamics and hydrodynamics of 
sail, keel and rudder. 

Professor Milgram, a developer of computational procedures for 
predicting sailing performance, heads a design team of 10 people, whose 
research, sponsored by America Cubed, includes writing software to 
determine the efficiency of sail force distributions on the boat and 
velocity prediction programs. 

"All of our hull shape research and hydrodynamic research has been 
done at MIT," said  Koch. "The hull form that's coming out will be an 
MIT hull." 

Perhaps the true shining star of MIT's contribution is the "sailing 
dynamometer," a test boat developed to measure sail force. "It is 
cutting-edge technology," said Professor Milgram, "because no one has 
ever been able to measure sail forces in situ accurately before." 
Although all the syndicates, domestic and foreign alike, do tow tank 
testing, sail testing, computer modeling and programs to predict hull 
speed,  only A3   has a method of measuring real world sail force.

"We're the only people in the world who can do that," Koch said. "We 
can change the sail shape and then measure what effect that has on boat 
speed. We can measure pretty exotic and far-out sails."

The sailing dynamometer, originally developed by Professor Milgram for 
Koch's maxi boat racing effort, consists of a frame set within the hull 
of the test boat. (The test boat is 42 percent of the size of Koch's 
actual  boats, the Defiant and the Jayhawk.) All rigging is attached to 
this frame, and has six load cells, or transducers, attaching the frame 
to the hull. The transducers measure net aerodynamic forces and moments 
acting on the sail in different conditions and relay the information 
into onboard computers eight times a minute. When the information is 
plotted on a graph, projections can be made for sail performance for the 
bigger boats.

MIT and Koch's technological expertise is further enhanced by use of 
Digital's supercomputer, a Vax 9000, housed at MIT. The computer time is 
being provided to Professor Milgram's MIT research project by Digital, 
one of A3's primary corporate sponsors. The A3 America's Cup campaign 
budget is $40 million, $25 million of which comes from Koch and private 
foundations, and $15 million from corporate sponsors and private 
donations. 

The IACC (International America's Cup Committee) has come up with an 
entirely new rule, or formula, governing the design of America's Cup 
racing yachts. Gone are the days of the aluminum-hulled 12-meter yachts. 
Newly arrived is aerospace technology, in the form of the lightweight 
but strong carbon-fiber hulls and kevlar sails. 

The single most stunning difference from the "twelves" is the mast 
height and sail area. The new masts are 110 feet tall (12-meter masts 
were 86 feet) and the sail area of the main/jib has increased from 2,000 
square feet to 3,000 square feet. The spinnaker sail area is now 4,500 
square feet compared to 2,500 square feet for a twelve. Five tons 
lighter and highly maneuverable, at 75 feet the new hull design is 10 
feet longer than the 12-meter yachts. The waterline length is 57 feet, 
rather than 45; the beam is 18 feet, rather than 12; the draft is 13 
feet, rather than nine, and the displacement is 45,000 lbs., rather than 
56,000 lbs.

The IACC boats are being designed for the light air in which they will 
race  in San Diego, where Bill Koch's America3 will square off against 
arch rival "Team Dennis Conner" in January, when trial races begin to 
determine who will defend the America's Cup. The races to determine who 
will challenge for the America's Cup are called the Louis Vuitton Races. 
There are nine foreign syndicates vying for that role.

Koch, a relative newcomer to sailing, says he became "infatuated" with 
the sport in 1984, when he bought a sailboat to cruise on. "I drove my 
wife and friends crazy, setting up destinations and then sailing there 
as fast as possible." He switched to racing. "But when I talked to a 
bunch of yacht designers about what makes a boat go fast, I got some 
really strange answers. No scientific answers." 

He knew there was a better way from his experience at MIT, where he 
received his bachelor's (1962), master's (1966) and doctorate (1971). 
"When I was at MIT, I took a course taught by my advisor, Ray Baddour 
(now professor emeritus of chemical engineering) that opened up a whole 
new way of looking at things for me. The course was Qualitative 
Chemistry but what it really taught me was how to think in fundamental 
terms. We had to write essays on things like, `why can you ice skate?' 
or, `why do you get legs (visible streams) in a glass of wine?' What is 
the fundamental principle? We had to explain things qualitatively. This 
taught me a very fundamental point of view. Suddenly other courses 
became easier after that." (Koch was awarded the Hunneman Prize for 
outstanding originality in chemical engineering as an undergraduate.) 

"The other person at MIT who had a big influence on me was my 
basketball coach, Jack Barry. He was brought in when the team was a 
losing one. He reorganized the team around everyone's weaknesses, and 
was very big on teamwork. When I was at MIT there was a real emphasis on 
individual academic performance. There were very few group efforts then; 
they didn't emphasize teamwork. The basketball team emphasized teamwork. 
I'm trying to show how you can bridge that gap." 

One of the reasons the Japanese have done so well, Koch thinks, is 
that they understand teamwork. "We want to show that American technology 
is extremely competitive," Koch says.

The Koch team includes several Olympic medalists in sailing and some 
of the world's best sailors. And it's an unusual team of sailors. It has 
one woman, Dawn Riley; a former NFL tight end, Larry Mialik, and a black 
model, Art Price, among others. 

Professor Milgram believes the A3 team is very competitive. "We have 
the technological edge over Team Dennis Conner. We have at this point 
better knowledge about sail aerodynamics and appendage aerodynamics," he 
said in a recent interview.  

Ocean engineering graduate student Donald Peters works with Dr. 
Milgram to figure out how to take measurements from the sailing 
dynamometer. He does sail force descriptions for use in the 
computational codes which are used in conjunction with the velocity 
prediction program. "I get an immense kick out of the whole thing," Don 
chuckled. "When I came to Jerry looking for an assistantship, I never 
expected to be whisked into the hottest naval architecture project 
around."

Out in San Diego, A3 staff members Eric Steadman, an aerospace 
engineer and sailmaker, and Bruce Sutphen, a veteran sailor, sail 
Amphetrete, the sailing dynamometer, daily. Along with all their onboard 
computer and gear, they have a cellular phone to contact their 
compatriots at MIT and solve problems on the spot.  "The reason we're in 
the boat, not a wind tunnel, is the other elements we need to factor in, 
such as the variation of wind speed with height and the unsteady motions 
due to sea waves," Steadman said.

"It used to be," said Steadman, "that sailing was more of an art. 
Sportsmen, athletes, seat-of-the-pants sailors would compete.  Now they 
need to mesh with highly trained engineers and scientists. It's really 
about getting both groups to have respect for what the other has to 
offer.

"This is a unique engineering environment where doing a job as well as 
you can is the goal," said Noah Eckhouse, a research specialist in the 
Department of Ocean Engineering, who writes software to predict 
velocity. "It is a pure engineering challenge." 



December 4 | 1991 | Tech Talk | Search | MIT News | Comments | MIT