Popfab

Popfab
Initial Concept Sketch One of Melissa's early sketches
The name "Craftwerk" is a play on the German word for power plant. Popfab is a crafting plant. Nadya designed the logo, which we had vinyl cut (and also put on t-shirts) at a shop in Berlin.
Inked Final Sketch Final Draft
The XY motion stage is based on the CoreXY platform. The Z axis arm folds around it. The Z axis has a wide foot that gets pinned by a thumbscrew to the base when unfolded.
Initial Concept Sketch One of Melissa's early sketches
A piece of acrylic with a bottom-etched grid serves as the work surface for most activities. The leadscrew-driven Z axis is constructed of waterjet-cut ribs, and uses a similar bearing system to the X and Y axes.
Inked Final Sketch Final Draft
This kinematic coupling provides a rigid, repeatable, and quick-change interface for toolheads. Preload is applied to the kinematic coupling using a single thumb-screw.
Initial Concept Sketch One of Melissa's early sketches
3D printing toolhead Just getting started on a 3D print.
Inked Final Sketch Final Draft
A high-speed machining spindle PCB milling is a well suited application for the light duty but high speed spindle.
Initial Concept Sketch One of Melissa's early sketches
Drag knives have a passively rotating blade that can cut vinyl stickers, paper, and other thin materials. We water-jet cut a miniature cutting mat. Turns out self-healing mats only heal to a point!
Inked Final Sketch Final Draft
To support high-speed printing, we used an off-the-shelf control board from Printrbot. This set of headers provides connections for the various actuators and sensors needed to support multiple processes.
Initial Concept Sketch One of Melissa's early sketches
Nadya and me and Popfab We put together a kit with toolheads and supplies, all stored inside a small duffel bag.
Inked Final Sketch Final Draft
Outdoor fabricating on a beautiful day outside MIT's Kresge auditorium The PCB for this small wireless temperature probe was made using Popfab.
Initial Concept Sketch One of Melissa's early sketches
Popfab was born in the basement lab of the CBA. Here Nadya epoxies the bearings in place. Still unfinished, Popfab made its way to Berlin via Saudi Arabia. The Saudis were none-too-keen on letting Popfab fly coach, so I paid extra to have it wrapped and sent below.
Inked Final Sketch Final Draft
The sunny Airbnb where I stayed in Berlin during the BMW-Guggenheim project. It was on a visit to Ultimaker that, with their kind help, I modified the Marlin firmware to support CoreXY and successfully control Popfab.
Initial Concept Sketch One of Melissa's early sketches
It's alive! Popfab's first creation is a drawing of a PCB at Ultimaker HQ. Erik, Florian, and I at Erik's house, where the machine made its first 3D print
Inked Final Sketch Final Draft
Hard at work at the BMW-Guggenheim exhibit in Berlin. Working with students from MIT's IIH to build an additional ten devices on-site in Berlin
Initial Concept Sketch One of Melissa's early sketches
XY stages awaiting further assembly 3D printing at an outdoor restaurant in Berlin
Inked Final Sketch Final Draft
One of our guerrilla urban interventions: a lost-and-found at a park in Berlin The same lost-and-found, but revisited three years later