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Sensitivity Analysis

A quick note on sensitivity analysis: it is often convenient to perform a linear multivariate Taylor series expansion about an operating point. That might sound complicated, but it can allow you to perform quick estimations in your head. For example, if you make the flexure 10% thicker, you should expect ~30% increase in stiffness, ~10% drop in motion range, and ~15% increase in natural frequency.

A simple starting example is capacitance. Capacitance (C) for a parallel-plate capacitor depends on the dielectric constant (ϵ), the capacitive area (A), and the gap distance (g): C=ϵAg. A linear (i.e. first-order) multivariate Taylor series expansion shows how small variations in geometry (δA is a variation in area, and δg is a variation in gap distance) cause a small variation in capacitance (δC): δCCϵδϵ+CAδA+Cgδg δCAgδϵ+ϵgδAϵAg2δg. What's really cool is that if you divide by capacitance, then you get a simpler relationship: δCCδϵϵ+δAAδgg. This allows you to see a percent change in capacitance as a function of percent changes of input geometry (e.g. a 10% increase in separation distance causes ~10% drop in capacitance.)

More generally, if you have a quantity Q that is a function of several other variables (qi), i.e. Q=f({qi})=f(q1,q2,q3,...), then the total multivariate Taylor series gives the variation in the quantity as a function of the variation of the input variables: δQ=i(n=11n!nQqni(δqi)n). The first order (n=1) Taylor series is often good enough for quick estimations: δQiQqiδqi. If the quantity happens to be in a convenient form, namely Q=αiqNii, where α is a constant, and Ni is an exponent associated with qi, then the percent variation in Q turns out to be δQQiNiδqiqi.

Now for a practical example involving cantilever beam stiffness: the bending stiffness (k) of a cantilever beam is given by k=3EIL3=Ebh34L3, which implies that δkkδEE+δbb+3δhh3δLL. Now we can vary the parameters and see the change in stiffness and compare it to the theoretical prediction. A 5% increase in b causes a 5% increase in stiffness for both the theoretical and approximate analyses (a linear approximation works perfectly well for a linear function.) A 5% increase in h causes a 15.8% increase in stiffness, and the approximation predicted a 15% increase. A 5% increase in L causes a 13.6% drop in stiffness, and the approximation predicted a 15% drop. The error caused by the approximation should increase with the order of the quantity (e.g. q4 diverges from linear faster than q3), and the error grows with the input variation (i.e. the linear approximation works better at predicting an output variation if the input variation is smaller.)