Shaper Origin

Motivation: Now that we had launched our product and begun to take pre-orders, it was time to put Origin into production. This became a massive effort, with many parallel efforts. Due to our collective efforts, Origin shipped on-time in October of 2017, and to this day enjoys a very low warranty return rate. It was in continuous production for five years, and was supplanted by a second generation in October of 2022.

Much of Origin was designed from this apartment in the Bernal Heights district of SF, where the product design team and I essentially lived for several weeks. The view out our window, when we weren't absorbed in CAD.
Quick 3D prints to verify our work before releasing to vendors. The first assembled Origin Proto 1 (P1) unit, actually cutting.
The Z axis was one of the most heavily iterated parts of Origin. Our final Z axis design was extremely compact and yet rigid.
We worked closely with Festool to develop a high-quality custom spindle for Origin. A first look at the new spindle on a visit to Festool in October 2016.
Another area of collaboration was the storage box for Origin, which is compatible with Festool's Systainer ecosystem. Testing custom engraving on carbide tool blanks, at our OEM router bit supplier.
Origin had over 30 tooled parts, which was ambition for a first product. This injection-molding tool was used to create a rear housing cover, with our names etched inside. With suppliers all over the world, we converged on a hotel room in Hong Kong to do fit checks, before each returning to our suppliers to make tooling adjustments.
Greg and Kubba conferring over component fits. Origin XYZ sub-assemblies at the factory.
Units awaiting a final quality check. The first Origin ever produced at the factory.
Starting to fill systainers with Shaper Origins. A shipping container worth of empty systainers, waiting to be filled.
The production team at our Singapore manufacturing line in October 2018.