Vehicle: elEVen

Our New Conversion: elEVen

Having completed the conversion of a Porsche 914 to electric, the MIT Electric Vehicle Team (EVT) is now positioned to address the needs for research and public awareness about electric vehicles. For our next project, we seek to demonstrate an EV that meets the needs of the average driver, by designing an EV that overcomes the main obstacles to mass implementation. Our next vehicle, elEVen, has the goals of 200 mile range and < 11 minute charge time. The conversion began in June 2009.


Mission

To demonstrate an electric vehicle with performance on par with conventional cars. A mainstream sedan will be converted to battery electric power, with the goal of reaching an 11 minute recharge time for a 200 mile range.

Motivation

The first step to mass adoption of electric cars is building one that meets the expectations of mainstream cars. The time required to charge an electric vehicle compared to the time of a gasoline fill-up remains an obstacle. It takes a pioneering research project to demonstrate the potential of new battery and electric drive technologies, which will become feasible as costs are brought down by large-scale manufacturing.

Goals

  • Convert an existing mid-size sedan to battery power, using the latest cell, battery management, and electric drive technologies
  • Make all of our research publicly available, helping to accelerate the transition to electric vehicles
  • Research the electrical grid impacts, energy storage and infrastructure requirements for rapid EV charging stations, and battery life under rapid-charge conditions
  • Provide educational opportunities for MIT students using project-based learning
  • Educate the public about the possibilities, limitations and requirements of electric vehicles

Vehicle Design Objectives and Specifications

ObjectiveComponent Specifications
Range 200 milesBattery Pack: > 60 kWh
Recharge Time < 11 minutes Charging system: 350 kW
Performance < 9 sec 0-60 mph timeMotor: 3-Phase AC Induction. 180 kW peak, 130 kW continuous
Aesthetics and AcceptabilityAcceptable for main-stream audience and use Conversion Vehicle: popular mid-size sedan platform


Components

Battery Pack

The battery pack is the heart of the elEVen, consisting of 8,000 lithium iron phosphate cells from A123Systems. These batteries have an extremely low internal resistance - ideal for rapid recharge. Moreover, they are chemically stable, making them safe for automotive applications.

Motor and Motor Controller

A 250-horsepower, 3-phase AC induction motor, donated by SatCon and designed for use in a 16.5-ton electric transit bus, will propel our electric sedan. This motor can accelerate the elEVen from 0 to 60 miles per hour in under 9 seconds - with a top speed of 100 miles per hour.

Conversion Vehicle

The elEVen is a battery-electric conversion of the Ford CD3 platform, used in the Ford Fusion, Mercury Milan, and Lincoln MKZ. The team will modify the tires, suspension, motor control logic, and aerodynamics to achieve the efficiency needed for a 200-mile range.

Charging System

For initial testing, the elEVen sedan will be charged in under 11 minutes using a custom-developed 350-kilowatt charging unit, which will draw electricity from either an industrial-grade AC power source or an external bank of lead-acid batteries.

Become a Sponsor

The team is actively seeking new sponsors of all levels to fund the elEVen project via component donations and financial support. By becoming a sponsor you can support EV research, education, and demonstration at MIT, while gaining valuable promotion for you and your company. For more information about sponsorship opportunities, please contact the EVT Treasurer at evt-treasurer[@]mit.edu. More information, including a list of our current sponsors, is available here.

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