Micro and Nano Manufacturing |
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Metal Investment Casting |
Metal investment casting is a process of converting a plastic or wax pattern into a metal replica.
We are exploring the limits of this technology by closely studying each step of this process in order to determine the current
obstacles in the production of arbitrary metal geometries in terms of parts complexity, resolution, volume, or finish.
The use of metal investment casting is suited for demanding applications where metallurgic or surface smoothness properties
are critical and not addressable by direct metal additive manufacturing techniques. We work at the frontline of plastic additive
manufacturing to produce high resolution parts for use in investment casting tests. We also tackle upstream issues with geometry
creation and downstream issues with investment handling, firing and cleaning for a holistic study of this process.
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3D-printed microarchitected materials for efficient heat and mass transfer
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Efficient transport and reaction for catalytic reactors are desirable in a broad array of implications for biological and environmental applications, or the automotive and power plant industry.
Porous substrates with thinner cell/pore walls and higher cell/pore density enable faster activation of the catalyst due to low-heat capacity, larger catalytic surface area, and lower hydrodynamic resistance of working fluids. However, manufacturing of well-engineered structures with thin wall and higher cell/pore density remained a challenge.
To overcome the limitations, we study manufacturing-friendly structural design and additive manufacturing process for microarchitected ceramic substrates with both a high surface area to volume ratio and low-heat capacity. Our central idea for achieving efficient ceramic substrates is leveraging on the geometrical benefits of 3D microlattices of thin-walled hollow-tubes.
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