Jonathan Abbott MIT

My goal as an engineer is to glorify God through benevolent, quality engineering.

This site is a bit of a time machine, so enjoy! The best way to contact me is at

Engineering Projects

World's First Launched AI Power Tool
Launched 2022 I engineered Milwaukee Tool's Gen IV drill kickback AI algorithm.
This kickback control does AI inference at the edge to help detect bind-up.
It's loved by our users now with over 100k drills sold.
AI Screw Seating Impact Driver
Milwaukee Tool AI Tek Screw Mode
Launched 2023 I engineered an AI Tek Screw Mode for our premium IoT impact driver.
The AI helps screw seating across a wide range of screw sizes and sheet metal gauges.
This is the world's first AI screw seating tool.
Machine Learning at Milwaukee Tool
  • Granted 2022: Power Tool Including an ML block
    I love brainstorming and this 70 pg filing is the work of weeks of ideation.
    This clears a roadmap for new product innovations, tool data, and reinforcement learning.

  • Filed 2020: Example Time Series AI - Torque Control and Screw Seating
    Seating fasteners and bolts correctly is a top ask for power tools.
    Much of my work involved giving tools intelligence to improve their accuracy.

  • Filed 2021: Example Time Series AI - Step Bit Counting
    Electricians often use step bits for drilling holes, but it's easy to go too far.
    What if AI could count for you? Think CNNs, RNNs, filters, etc.

2016 - 2023 I was introduced to AI right before graduating from MIT.
So when I joined the Front End Innovation team, I kickstarted and grew the AI team.
There were dozens of PoCs for predictive maintenance, vision, and realtime controls.
Publically visible are many of the AI filings.
Mechanical Engineering Innovation at Milwaukee Tool
  • Bit Holder

    Granted 2022: Multi-size tool bit holder for a rotary power tool
    This novel bit holder design holds two size hex bits; it's my favorite meche creation.
    Compared to traditional drill chucks, this is lighter, smaller, cheaper, and faster.

  • Image Credit Milwaukee Tool

    Launched 2023: MX Fuel Compactor
    I benchmarked competitors and made a custom Arduino field logger to spec requirements.
    Image credit: Milwaukee Tool

  • Image Credit Milwaukee Tool

    Launched 2021: M18 Utility Remote Control Search Light
    I did the embedded C motor controls for the first prototype.
    Image credit: Milwaukee Tool

  • Ground Rod Driver Attachment

    Granted 2022: Attachment for Powered Hammer
    The goal was to drive ground rods (long poles) into the ground with a rotary hammer.
    These assessories help to secure onto the ground rod and support the hammering.

2016 - 2023 Mechatronic innovation is my favorite!
I love deep technical dives, user-centered design, and all forms of innovation.
Improving Indian Beehives and Beekeeping
  • Problem: Smaller entrances help bees defend the hives but hurt ventilation.
    Model: I have used CFD to model 100+ entrances to categorize ventilation effects.
    Test: I rapid prototype and test entrances to gain key understanding of what works best.

  • Problem: Indian beehives are often painted dark colors absorbing sunlight.
    Model: CFD shows that heat is wicked away on the edges and corners.
    Solution: Edges and corners can be any color, but faces should be white.

  • Problem: Hive manufacturing in India, while less expensive, has less quality control.
    Evaluate: I performed a factory analysis of 30k boxes / yr manufacturer.
    Share: I have suggested practical improvements for the official Indian hive standard.

Summer 2014 - January 2016 Sponsored as an MIT Tata Fellow, I used mechanical engineering to improve Indian beehives. The work delved into fluid dynamics, manufacturing, and mechanics, and I focused on the low-hanging fruit / highest impact items for Indian beekeepers.

- Thesis Improving Indian Beehives and Beekeeping
- YouTube Series
- Presentation for Indian Bee Trainers
Loop Control: Laser Light Show
Fall 2014 For a graduate mechatronics course, I stabilized two galvanometers from a prebuilt rig. I used feedforward lead-lag control to direct the laser to draw geometric shapes with minimal overshoot using Labview.
Backdrivable Robots
Spring 2014 I spent one semester with the Hover Research Group researching backdrivable robots using the Baxter with the goal of underwater use.
Intro to Architecture

January 2014 To graduate from MIT a semester early, I took a studio based arts class that explored designing across scales with nature as inspiration. See my portfolio page.
Engineering Balance Conceptually
Fall 2013 I wrote my senior thesis on how to engineer systems requiring balance, especially with humans. Human balance is unpractical to clasically model, and so I derived a conceptual framework that isolates three mechanisms used to control one's motion. Read the thesis.
2.009 Product Engineering Process (Senior Capstone)

Fall 2013 The team of 19 made a navigational heads-up display for motorcyclists. I led 1) external and internal development of the Android app and 2) user input. Placed first out of eight teams. See the team brochure.
Verilog Brick Breaker Game

Fall 2013 With a partner I made a brickbreaker game that used camera input to move the paddle. This was made using all digital logic (hardware)! See the report or watch the video.
Voice Controlled Poker Game
Voice Controlled Poker Game
Fall 2013 Our team of four crafted a working voice-controlled poker game proof-of-concept. I coded a round of betting logic in php interfacing to an external call recognition service. Included was a custom HDTV poker table to feature our original realtime rendering and a 52-page report. We had gone all-in for quad aces.
Automated Test Stand
Summer 2013 At Vecna in Cambridge, MA, I designed and coded an internal application to test and calibrate hydraulic robots. The Python and Tkinter application improves the efficiency and safety of Vecna's engineers and technicians with real-time graphs of sensor readings, integrated calibration and data collection reports, and extensibility for endurance testing. Watch the video.
Study Abroad at Cambridge University

Spring 2013 During studying abroad at Cambridge University in England, I completed two team projects: a bicycle design project and a CAD/CAM project. The bicycle design project used fatigue analysis to determine the lifetime of bicycle handlebars and the CAD/CAM project introduced me to Creo, Abaqus FEM, and PowerMILL. (At MIT I have used SolidWorks and MasterCAM.)
2.008 Design and Manufacturing Yo-yo Project
A custom gear yo-yo designed and manufacturing at MIT.
Fall 2012 My team of eight designed an impressive yo-yo for which we created the molds and then injection molded / thermoformed. The center white gear spins freely.
2.671 Go Forth and Measure: Improving the Shape of a Jump Rope
Empirical validation that addition of small weights along jump rope improves the shape of the jump rope.
Fall 2012 I measured the shape of a jump rope and tested what happens when small weights are added to offer more width at the bottom. Read the report. Watch the video.
Haptic Research at CINVESTAV's Mechatronics Group in Mexico City
MISTI Mexico Work of Jonathan Abbott
Summer 2012 My Mexican partner and I compared two haptic (or touch) teleoperation interfaces. I designed the experiment, coding our Android remote control application with vibrational feedback to compare to his master robotic arm with force feedback. Concluded with a 30-minute oral presentation in Spanish.
2.007 Design and Manufactoring I
2.007 Design and Manufactoring I Project
Spring 2012 I designed and manufactored a scissor lift robot to lift a slug. The robot fared alright and I gained experience with all the tools in the shop.
AirVentions Internship
January 2012 I worked at AirVentions Inc., a startup in Boston that makes collision avoidance systems. I worked in SolidWorks and helped to design the enclosure for the sensors. In a 12-page internal report, I presented four SolidWorks models for the enclosures, detailed the manufactoring and marketing benefits of my most recommended design, and outlined design requirements for future engineers.
Autonomous Line-following Robot
Fall 2011 With my partner Daniel Gonzalez, we won first in our 2.S994 Electronics for Engineers class of 30 MIT students for fastest time.
Technical Writing Class
Fall 2010 In my technical writing class 21W.732 with Prof. Dave Custer, I discovered I liked technical writing. I also liked that the projects became featured on MIT OpenCourseWare as examples.
Jerkling, a dynamic speed bump
My partner Kristina Johnson and I designed a dynamic speed bump. The idea was to save energy by letting nonspeeders pass at the speed limit, but catch those who speed.
Solar Water Heaters
Nolan Essigmann, Lilian Guevara, and I built and wrote about solar water heaters.

Please check out my educator page or enthusiast page for many more projects. Or learn a little more about how I fit on your team.

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