How A Gear Pump Works
MAIN FUNCTIONAL REQUIREMENT: Convert mechanical power into fluid power.
DESIGN PARAMETER: Pump (a gear pump is one type of pump which can satisfy this functional requirement)
EXPLANATION OF HOW IT WORKS:
In some gear pumps, there are side plates usually made of brass which can be replaced or re-ground when the gap between the face of the gear and the end housing becomes too large
The pump takes power from a rotating shaft:
Pin = T x w
A portion of this power is dissipated in the pump through coloumb friction and viscous dissipation. This is not easily quantified theoretically and is often determined experimentally. This power will be denoted at Ploss.
Ploss = f(friction, viscous effects......)
Some fluid will seep through the gap between the sides of the gears and the endplates
(see figure below.) This gap must be small in order to maintain the pressure
increase across the pump. Increasing the gap diminishes the pumps ability to hold a
pressure difference between the inlet and outlet. The gap is typically around 0.0005
Pout = (Dp x Q) = Pin - Ploss = T x w - Ploss
This can also be expressed using the efficiency:
Pout = hm x Pin
The performance/use of the pump is limited by its:
hm=of a pump is Pout/Pin. This is a function of the fluid viscosity, clearance between internal components, friction between mating components, and other variables.
Typically, gear pumps have efficiencies around 85%.
Many external gear pumps use journal bearings to support the rotating shafts. In order for these bearings to work, a minimum speed is required (depends upon pressure of the pump.) In addition to imposing limits on the operational speed, in many cases, the bearings determine the maximum pressure the pump can operate at. Should the pressure drop across the pump be too large, the journal bearings will not be able to support the loads on the shafts (which come mainly from the pressure difference.)
IF NEEDED, PLOTS/GRAPHS/TABLES:
None to include here
WHERE YOU CAN FIND GEAR PUMPS:
These pumps have few moving parts, making them inexpensive. These pumps are typically used where low to medium pressure (about 2500 - 4000 psi) is needed and mechanical efficiency is not extremely important (typical efficiency is about 85%.)
You can find gear pumps on the following machines:
Don't forget to add book had on hydraulic component design